High Voltage Cable Insulation Material Film Quality Inspection Equipment

• Customization: Available
• After-sales Service: a Lifetime
• Driven Type: Electric
• Certification: CE
• Warranty: 12 Months
• Screw: Single-Screw
• Extruder: Single Screw
• Film Forming: Casting Film
• Impurity Detection: Optical Acquisition System
• Mold: Film Casting Die
• Screw Diameter: 30mm
• Screw L:D: 25:1
• Die Size: 320 X 250X170mm
• Transport Package: Plywood Sea
• Trademark: Hapro
• Origin: China
• HS Code: 9024800000
• Production Capacity: 100/Year

Product Description

When an industrial high-speed and high-performance electronic camera was equipped on the film casting unit or a chill roller unit, a film or tape quality inspection system was constructed. This system can be used to inspect the foreign contamination particles and "fish eye" in the materials. This inspection is important to some high quality membrane material ,for instance the high voltage cable insulation materials .


1, Single screw extrusion system

Photograph	Performance Index	Performance Parameter
	Control interface	HMI
	Motor	AC inverter
	Motor power	1.5 kW
	Reducer	TCG
	Speed ratio	1:15
	Screw speed	100 r/min
	Screw Diameter	20mm
	Screw L:D	25 :1
	Compression Ratio	2.4:1or 3.6:1
	Speed Range	1-100 rpm
	Heating	Electrical Heating,PID,4 Zones
	Temp control system	RKC from Japan
	Heating zone	4 Zones
	Max. Temperature	350ºC
	Heating power	3 kW
	Temperature sensor	J type thermocouple
	Cooling	Compressed Air cooling
	Pressure Accuracy	0.5%F.S
	Pressure Range	0.1 ~ 100 Mpa
	Output	1 -5 kg/ hr
	Feeding speed	Manual adjustment
	Feeding	Screw metering feed
	Power supply	3×380V,50/60 Hz ,+N +PE
	Dimension(L×W×H)	1000×400×350 mm
	Weight	150 kg
	Dies head (Select two from four)	Capillary Die (InnerФ1.0,Ф1.27,Ф2.0 L:D:20/1,30/1,40/1)
		Flat Die( L×W:60×1.5 mm, 0.8 kW)
		Pipe Die(Inner Ф10, Outer Ф12.5)
		Coating Wire Die (Core Ф1.5,Die outlet Ф4.0)

2, Casting film forming multiple cutting system,optical detection system

Optical system
Camera brand	Nikon NIKKOR LENS		Camera lens parameters		AF Micro-Nikon 60mm f/2.8D
Capture card	Bitflow from USA		Sync Modes		Free-run, External Trig or Sync Modes
Resolution	7450 ×1 Valid Pixels		Trig/Sync Input		CC1
Pixel Size	4.7×4.7 (μm×μm)		Integration Time		16bit via Camera Link Serial
MAX. Date Rate	60 MHz		Gain & Offset		Programmable via Camera Link Serial
MAX. Line Rate	7.8 KHz		Gain Range		0V/V to 16V/V (MAX. 24dB), 10bit Resolution
Spectral Response	300nm~1000nm Typical		Data Format		8bit / 10bit / 12bit Configurable
DR for Sensor	65 dB		Output Format		1Tap Camera Link Base
Measuring system
Measurement thickness		0.04~2 mm		Resolution		20μm
Field width		Calendaring 0~50 mm Casting 0~100 mm		Detection rates		100%
Speed of Measurement		>1Kg/h		Accuracy		1.0%F.S
Indoor environment		Class of ten thousand		Power supply		3∮ AC 380V
Operating temperature		0 ~ +40ºC		Rewinding film speed		0~110mm/s
Environment humidity		< 65%		Roller cooling		Water
Film-forming methods				Calendaring or Casting
Calendaring roller diameter		110mm		Casting roller diameter		200mm
Calendaring roller distance		0~2.5mm		Center height of casting roller		1 m
Flat die		60mm*1.5mm customizable ,0.8kW		Film casting		150mm*0.02~2.5mm Thickness adjustable
Film width of calendaring		< 60 mm		Film width of casting		< 120 mm
Film thickness of calendaring		0.1mm~1.2mm		Film thickness of casting		0.02~0.5mm
Rewinding control		Constant tension		Cutting-edge device for Casting
Dimension (L×W×H)		1600×750×1700mm		Weight		500 kg