Laboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300ml

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Customization: Available
After-sales Service: a Lifetime
Warranty: 1 Year
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  • Laboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300ml
  • Laboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300ml
  • Laboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300ml
  • Laboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300ml
  • Laboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300ml
  • Laboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300ml
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Basic Info.

Model NO.
MIXER-60C
Max Diameter of Workpiece
>3200mm
Mass Scope of Workpiece
<900kg
Type
Torque Rheometer
Maxcapacity
<1000KN
Accuracy Grade
1
Load Way
Electronic Load
Loading Method
Dynamic Load
Display
Digital
Control
Computer Control
Weight
100-500Kg
Power Source
AC380V
Oil Cylinder Position
Top
Max.Temperature
350
Max.Torque
320nm
Max.Speed
250rpm/Min
Max.Pressure
100MPa
Max.Power
5kw
Transport Package
Plywood
Specification
60ml
Trademark
Hapro
Origin
China
HS Code
9024800000
Production Capacity
100/Year

Product Description

Company Profile

Founded in 2005, Harbin Hapro Electric Limited is a high-tech company located in National Universities Science Park in Harbin University of Science and Technology, Harbin, China. The products from Hapro are instruments, equipment which related to polymer industry and cable industry. Hapro keeps a good relation with Harbin University of Science and Technology. Joint working together with professors in the university, Hapro can also provide project solutions in cable industry and polymer industry. The products from Hapro Electric include Torque Rheometer System. Polymer Film Quality Inspection System. UV-light Irradiation Cross-linking Equipment, etc. The products from Hapro were not only sold domestic(Hong Kong and Taiwan)but also distributed all over the world, 
Russia, Ukraine, USA, Germany, Canada, Australia, Hungary, South Africa, panama, Mexico, Argentina, Brazil, Chile, Saudi Arabia, Turkey, Philippines, India, Iran, Malaysia, Thailand, Singapore, South Korea, Vietnam etc.
Since the foundation of Harbin Hapro Electric Technology Co., Ltd. We have been doing our best to develop technology and products. Hapro is willing to provide high quality products by the professional and technical ability and bring more benefits by the high-tech productions to customers. Hapro looks forward to cooperating with you to build a brighter future together.
 

1 Main Products introduction

1.1 The Principle of Mixer


The measuring principle is based on making visible the resistance the sample material opposes to
the rotating rotors. High-speed hot shearing provided by a pair of counter-rotating rotor in the mixer chamber made the material plasticizing from solid to melt.The corresponding torque moves a dynamo-meter out of its zero position . 
In compliance with the existing standards and test specifications, a typical ' Rheogram ' (torque and temperature vs. time) is recorded for each sample material. We can analyse the structural changes of the material by the rheogram ,which shows the relationship between torque (viscosity) and temperature / time . The measured data can be displayed and stored numerically as a txt or excel file to further analysis during the measurement .


 

1.2 The Application of Torque Rheometer


With Hapro measuring mixers, you can simulate on a laboratory scale all processes like compounding, mixing, plasticity, heating and shear stability, extrusion ability etc. Hapro measuring mixers test the processing ability of thermoplastics, thermosets, elastomers, ceramic molding materials, pigments, and many other plastic and plastifiable substances.
Profit from the flexibility and high performance of the Hapro Mixer system for optimizing production conditions to most different materials and processing tasks .
• Quality control and testing of raw materials
• Product development and recipe optimization
• Investigation and optimization of processing conditions
• Measurement of the rheological properties of blends and compounds
• Measurement of cross-linking and curing process of thermoset resin
• Viscosity measurement
• Applications in the field of teaching and research.
 

1.3The Work Environment of Torque Rheometer


Working environment of Torque Rheometer is wide application scope .Specific conditions are shown in the table 1-1 .
Table 1-1 Work environment of Torque Rheometer
No. Project Requirements Note
1 Environment temperature 5ºC~40ºC  
2 Relative humidity ≤ 60%  
3 Altitude ≤ 1000 m  
4 Noise ≤ 85 dB  
5 Ventilation Well. No contain acid, alkali or other  corrosion gas. Do not apply to the explosive environment
6 Working area No bad vibration  
7 Lighting good  
8 Air supply 0.6~0.8 MPa  

2 System Components and Specifications

RM-200C Torque Rheometer System consist of a main unit and function units,generally assembled by block models.The Main unit connects the other units to constitute the Mixer, Single Screw Extrusion unit, Conical Twin-screw Extrusion unit, Parallel Twin-screw Extrusion unit, Rubber Extrusion unit and downstream auxiliary equipment ,e.g. Laboratory Film Blowing Machine, Laboratory Film Casting Machine, Laboratory Film Calender Machine,Wire coating machine, Two-Roll Mills, Platen Presses, Film Quality Inspection System, Pelletizer, Sample cutter etc. System can not only simulate actual process of polymer, evaluate machining performance, optimize process parameters, but also completing simulation experiment to match different die heads .


Laboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300ml
 

2.1 Main Unit 

Main unit adopts the servo system imported from German, The heart of the Torque Rehometer is the fully digital 5.0 kW motor which ensures full torque of 190/240/320 NM over the entire speed range of 0.1 r/ min to 150/200/250 r/min. The inverter drive provides for precise and constant speed for functional units. Further more, a torque measurement is integrated. All important control data( e.g. temperature, pressure, speed, torque ) can be read on the computer . The output torque which reflects the viscosity changes to characterize the melt rheological properties.
The Main unit connected with a function unit can measure flow and compounding behaviors, critical processing parameters of temperature, pressure, torque and viscosity of polymers in the laboratory-requiring only small sample volume. The instrument, which is designed to a excellent system with high measuring precision, handling flexibility and testing reproducibility, has been widely used in science research, quality control and process experiment.
 
  • Technical parameters :   
Control Mode Industry Bus Torque measuring method Cantilever
Mains connection 3×380V,50Hz +N +PE Torque Range 0 ~ 190 or 240 or 320 Nm
Docking mode Electromagnetic lock Torque Accuracy 0.1% F.S
Fixing Mode Movable Static Measurement Accuracy of Temp 0.1ºC
Power of Motor  5.0 kW
 
Dynamic Measurement Accuracy of Temp +0.5ºC
Motor Speed 3000 r/min Melt pressure Range 0.1 ~ 100 Mpa
Reducer(Neugart) 1:12or 1:15 or 1:20 Melt pressure Accuracy 0.5% F.S
Speed Range 0.1 ~ 250 or 200 or 150 r/min Speed Accuracy 0 .05% F.S
PC operating System Window 10 Application Software Hapro Control software
Weight 250 kg Mixer report software
Dimension (L×W×H) 950×600×1200 mm Extruder report software
Viscosity software
 

2.2 Mixer platform

The Hapro Torque Rheometer system serve for testing the rheological behavior properties and extrusion ability of polymers and for analysing and emulating production process in the laboratory . It is an ideal instrument and system in research and development as well as in practical application , for searching the material liquidity, plastifying, heating and shear stability,etc. industrial production.

Excellent reproducibility of the measured values, the easy handling, the low cost and the reliability make the Mixer best suited for production control as well as for research and development . With Hapro Mixer system, you can simulate on a laboratory scale all processes like compounding, mixing, plastifying, thermosetting material (cross-linking polyethylene cross-linking feature), solidity testing, heat stability testing, shearing sensibility testing, etc. that are relevant for production and processing of polymers and other plastic and plastifiable materials.

The mixer chamber consist of three sections which are independently temperature controlled. Counter-rotating rotors provide high strength mixing and shearing action. Customer can choose the different chamber volumes (e.g. 20ml/ 60ml /200ml /300ml). The different rotor types and loading ways to implement different applications. For teaching and demonstration, the visualization window can be configured.
  • Technical parameters :     
  Mixer-20 Mixer-60 Mixer-200 Mixer-300
Chamber volume 20ml 60ml 200ml 300ml
Mixer Material 304L or 630
Types of rotor Roller,Banbury,Cam,Delta,Sigma
(Roller standard ,others optional )
Rotor processing After high precision polishing, the surface chromium plating
Speed ratio of rotors 3:2
Temp control system RKC from Japan
Temperature sensor J type thermocouple
Heating Electrical Heating/3 zones, PID
Max. Temperature 350ºC
Loading Manually+ Pneumatic
Max. rotor speed 150 or 200 or 250 r/min
Max. torque 80Nm 150Nm 250 Nm 250 Nm
Total power 1500 W 1700W 3600W 4800W
Weight 180 kg                      
Dimension(L×W×H) 650×600×1400 mm

Laboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300ml

Laboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300mlLaboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300ml

Laboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300mlLaboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300mlLaboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300mlLaboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300mlLaboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300mlLaboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300mlLaboratory Testing Machine for Pneumatic Loading Mixer-20/60/200/300ml
 

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